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How to make Coaxial Cable ?

Views:38     Author:Site Editor     Publish Time: 2020-04-06      Origin:Site

  • What is the coaxial cable physical structures?

RG11 COAXIAL CABLES

Nominal Dimentions Standard Tri-Shielded Quad-Shielded
Conductor 1.63mm (0.064 in) 1.63mm (0.064 in) 1.63mm (0.064 in)
Dielectric 7.11mm (0.280 in) 7.11mm (0.280 in) 7.11mm (0.280 in)
Shielding 1 Alu/Pet foil Bonded Al/Pet foil Bonded Al/Pet foil
Shielding 2

0.12mm*80

(40% coverage)

0.16mm*96

(60% coverage)

0.16mm*168 

(90% coverage)

Shielding 3 // Alu/Pet foil Alu/Pet foil
Shielding 4 // //

0.16mm*80

( 40% coverage)

Jacket
10.03mm( 0.395  in) 10.16mm( 0.400 in) 10.29mm( 0.405 in)
Messenger 1.83mm (0.072 in) Zinc plated steel


RG6 COAXIAL CABLES

Nominal Dimentions Standard Tri-Shielded Quad-Shielded
Conductor 1.02mm( 0.0403 in) 1.02mm( 0.0403 in) 1.02mm( 0.0403 in)
Dielectric 4.57mm(0.180 in) 4.57mm(0.180 in) 4.57mm(0.180 in)
Shielding 1 Alu/Pet foil Bonded Al/Pet foil Bonded Al/Pet foil
Shielding 2

0.12mm*64 Al/Mg-Al

(40% coverage)

0.12mm*80 Al/Mg-Al

(60% coverage)

0.12mm*144 Al/Mg-Al

(90% coverage)

Shielding 3 // Alu/Pet foil Alu/Pet foil
Shielding 4 // //

0.12mm*64

( 40% coverage)

Jacket
6.91mm( 0.272  in) 7.06mm( 0.278 in) 7.62mm( 0.300 in)
Messenger 1.3mm (0.051 in) Zinc plated steel


RG Standard RG Triple Shielded
RG STANDARD RG TRIPLE
RG Quad Shielded RG Messenger
RG QUAD RG MESSENGER


  • What facilities required to make coaxial cables ?

1. Required workshop area: 400-800 square meter (length should be no less than 30M)

2. Needed employees: About 10 people for the whole production line by 2 shift/day(10 H/shift).

3. Required power supply: Under 80 KW

4. Required air compressor: 10 HP compressor 1 set.

5. Required Recirculated water pool capacity: About 5m³ in total.


  • Coaxial cable manufacturing process

Conductors Bunching→Dielectric insulating→Alu foil & Braiding wire screening→Outer jacket sheathing


  • Equipment required to produce coaxial cables

TZ-BM500/630 double twist bunching machine→for conductors bunching (optional)

TZ-ET30+65 physical foaming extrusion line→for dielectric layer skin-foam insulation

16 courier braiding machine→for both Alu foil and Mg-Al wire braiding

24 courier braiding machine→for both Alu foil and Mg-Al wire braiding

Wire doubling machine→for single wires be doubled into one strand (144=16*9,64=16*4,168=24*7...)

TZ-EP70/80 PVC extruder machine production line→ for outer jacket sheathing(option with messenger wire)


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