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How to make Coaxial Cable ?

Views:16     Author:Site Editor     Publish Time: 2020-04-06      Origin:Site

  • What is the coaxial cable physical structures?

RG11 COAXIAL CABLES

Nominal DimentionsStandardTri-ShieldedQuad-Shielded
Conductor1.63mm (0.064 in)1.63mm (0.064 in)1.63mm (0.064 in)
Dielectric7.11mm (0.280 in)7.11mm (0.280 in)7.11mm (0.280 in)
Shielding 1Alu/Pet foilBonded Al/Pet foilBonded Al/Pet foil
Shielding 2

0.12mm*80

(40% coverage)

0.16mm*96

(60% coverage)

0.16mm*168 

(90% coverage)

Shielding 3//Alu/Pet foilAlu/Pet foil
Shielding 4////

0.16mm*80

( 40% coverage)

Jacket
10.03mm( 0.395  in)10.16mm( 0.400 in)10.29mm( 0.405 in)
Messenger1.83mm (0.072 in) Zinc plated steel


RG6 COAXIAL CABLES

Nominal DimentionsStandardTri-ShieldedQuad-Shielded
Conductor1.02mm( 0.0403 in)1.02mm( 0.0403 in)1.02mm( 0.0403 in)
Dielectric4.57mm(0.180 in)4.57mm(0.180 in)4.57mm(0.180 in)
Shielding 1Alu/Pet foilBonded Al/Pet foilBonded Al/Pet foil
Shielding 2

0.12mm*64 Al/Mg-Al

(40% coverage)

0.12mm*80 Al/Mg-Al

(60% coverage)

0.12mm*144 Al/Mg-Al

(90% coverage)

Shielding 3//Alu/Pet foilAlu/Pet foil
Shielding 4////

0.12mm*64

( 40% coverage)

Jacket
6.91mm( 0.272  in)7.06mm( 0.278 in)7.62mm( 0.300 in)
Messenger1.3mm (0.051 in) Zinc plated steel


RG StandardRG Triple Shielded
RG STANDARDRG TRIPLE
RG Quad ShieldedRG Messenger
RG QUADRG MESSENGER


  • What facilities required to make coaxial cables ?

1. Required workshop area: 400-800 square meter (length should be no less than 30M)

2. Needed employees: About 10 people for the whole production line by 2 shift/day(10 H/shift).

3. Required power supply: Under 80 KW

4. Required air compressor: 10 HP compressor 1 set.

5. Required Recirculated water pool capacity: About 5m³ in total.


  • Coaxial cable manufacturing process

Conductors Bunching→Dielectric insulating→Alu foil & Braiding wire screening→Outer jacket sheathing


  • Equipment required to produce coaxial cables

TZ-BM500/630 double twist bunching machine→for conductors bunching (optional)

TZ-ET30+65 physical foaming extrusion line→for dielectric layer skin-foam insulation

16 courier braiding machine→for both Alu foil and Mg-Al wire braiding

24 courier braiding machine→for both Alu foil and Mg-Al wire braiding

Wire doubling machine→for single wires be doubled into one strand (144=16*9,64=16*4,168=24*7...)

TZ-EP70/80 PVC extruder machine production line→ for outer jacket sheathing(option with messenger wire)


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