1. How semi auto wire cable winder works
In order to obtain a finished product which can be sold, the insulated conductors (flexible or rigid) and some small cables have to be coiled into bound coils, wrapped in plastic or shrinking foil and sometimes packed in cardboard boxes and placed on pallets.
These operations can be done manually, semi-automatically or automatically.
The bigger cables with outer final sheathing are generally supplied directly on wooden reels of large dimensions.
For the production of coils of flexible conductors of preset length. With AC motor and frequency variator. With meter counter. Insulation control ( optional )- Spark tester. The coiling system has a pneumatic brake which stops the semi auto wire cable winder instantaneously when reaching the preset length on the meter counter or when a fault is detected in the insulation of the cable or when pressing the STOP button. The rotating plate sets in working position each of the 2 coiling heads(optional). During each phase of coiling, as one coiling head is rotating, the aother are remaining still, allowing the strapping or binding of the previous coil and the unloading of it. Each coiling head has a collapsible flange with a device allowing a quick and easy extraction of the coil with absolute safety.
Usually this coiler is fed by an overhead pay-off system. The ideal paying-off system is a motorized pay-off for bobbins with a built-in dancer accumulator.
2. What is the Features of this semi auto wire cable winder:
A: intelligent control system can control the winding speed, coil length, warning system, line speed adjustment, meters to stop, emergency shutdown and reset.
B: Power supply: AC 380V, three-phase, 50Hz
C: Direction of operation: left (inlet wire at the right hand) or right -upon request
D: Applicable wire diameter: 2-15mm multi-core cable & flexible single core 50-240mm2 cable.
E: Line speed: 150m/min Max.
F: the whole electrical circuit control: the use of microcomputer PLC controller.
|Large Size Semi-auto Coiling Machine||Pay-off Machine (Optional)|
|Control system: Microcontroller14||Pay-off type: active pay-off|
|Traverse way: automatic traverse||Brake system: plate brake|
|Driving rotation: 200 rpm||Pay-off Driver power: 11KW|
|Coils ID: 130-280mm(fixed before delivery)||Loading: motorized lifting 0.75kw*2|
|Coils OD: max 600mm||Suitable reel: 800-1600mm(flange OD)|
|Coil plate slots: 3||Occupied area: 2200*600*2000mm|
|Total Traverse width: 80-160mm||Suitable wire OD: 2-15MM|
|Frequency motor power: 5.5KW||Remarks: Pay-off machine is not required if the inlet wire directly from extrusion line|
|Production capacity: 400 roll/shift(8 H)|