What is the difference between a fully automatic winding machine and a semi-automatic winding machine?

With the rapid development of the winding machine industry, the automatic winding machine has gradually replaced the traditional semi-automatic winding machine, and its application has become more and more extensive. So what is the difference between the two?

Automatic winding machine

It is a new model developed in recent years. In order to meet the requirements of high efficiency and high output, fully automatic models generally adopt multi-head linkage design. Domestic manufacturers initially referred to the design of imported models. Domestic models already have Great progress has been made, resulting in a substantial drop in the price of imported models. The programmable controller is the core component of the equipment. It cooperates with the manipulator, pneumatic control components and execution accessories to complete functions such as automatic wiring, automatic winding, automatic thread trimming, and automatic loading and unloading of skeletons. The labor cost is greatly reduced, and only one operator is required for several equipments, and the production quality is relatively stable, which is very suitable for the production needs of high precision and high output.

However, since the automatic winding machine model integrates many new technologies of numerical control, pneumatic, and light control, the cost is high, so the price is as small as tens of thousands of yuan or as high as hundreds of thousands of yuan. The price makes it less popular. The difference in function makes this type of equipment use a large number of non-standard structures, so once a fault occurs, only the original manufacturer can usually repair it, and the cycle will be relatively long. However, its high degree of automation still attracts a lot of users.

Semi-automatic winding machine

It is currently the most widely used model, also known as CNC brushless automatic winding machine, which can automatically arrange the wire, and can complete different winding requirements with different mechanical structures. It has many advantages such as high efficiency, convenient maintenance, and high cost performance. Domestic manufacturers generally use CNC controllers. Of course, some manufacturers use their own developed controllers as core components. Such models are relatively mature in technology. Many manufacturers have improved the breadth and depth of products and services through continuous innovation and upgrading. As the most widely used model on the market, this type of equipment is much cheaper than fully automatic equipment. The price varies from thousands to tens of thousands depending on the application. This type of model must be equipped with an operator.

At present, this model is used in the production of voice coils, inductor coils, and wireless charging coils.