Views: 11 Author: Site Editor Publish Time: 2022-10-18 Origin: Site
Coiling is an indispensable step in the production process of wire and cable. The production of cable is now basically completed using mechanical equipment. coiling steps also have a particular coiling machine. Although it is no longer necessary to complete the manual coiling, understanding the coiling process for us to understand the working principle of the coiling machine is also very helpful, it also helps us to better investigate the cause of the failure of the coiling machine. Here is a look at the coiling process with the coiling machine manufacturer Taizheng.
1. Linear coiling.
It is a technique of coiling wire for coiling production on coil construction equipment, components, rotating coil bodies, and coil carriers. The wire comes from the supplier's reel, which contains about 400 kg of copper wire, is enameled and filled with the help of a guide tube, and then the whole process of mounting the wire on the coil to clamp the equipment begins.
The element is retained to disperse guide two in a linear laying action or movement using twisted slots on the coil. The device completes the rotating action with the help of a computer-controlled engine. The cross axis of the wire helps the tube move from one loop to the rotating axis according to the diameter of the wire.
It estimates the coiling diameter. It takes place throughout the coiling process to obtain the rhythm. The process scales the required portion of the coiling on the spiral device and is combined with the drive and spindle that support to generate the rotating action. With the help of the rotation axis and the cross axis, it runs secretly, synchronizing the whole coiling process and bringing the wire evenly into the coiling area.
2. Flying wire coiling.
In this method, dispersion is created with the help of a feeder/coil/nozzle provided to the flyer. It rotates at a specific space in the coil and feeds the wire with the help of a flywheel spindle. The coiling process requires the components to be fixed inside the flyer; it is mandatory when fixing the wire outside the flyer.
It requires a continuous coiling method to hold the wire on the rotating indexing table. It consists of wire clips for wire deflection and the table's circumference. It makes the force along and fixes. With the help of this method, it allows the component to be adjusted so that it can disperse the wire deposition in the device wire clips.
3. Pin coiling technique.
It is a coiling technique that facilitates the coiling of pole boots that are critical for commuting multiple three-phase motors. These motors are insulated and shielded to maintain the rotation process through the needle coiling technology. The needle with nozzle is at right angles to the movement.
It then passes through the stator bank in a lifting motion with the help of a grooved channel and moves in a straight line or with the two adjacent poles of the motor to bring the wire to the preferred position. It then rotates with the help of a pitch at the turning point of the coiling set. It happens to retain the previous rotational output in the opposite order.
It creates a layer arrangement that, regarding the disadvantages of this technique, provides support between two adjacent poles and has a range of nozzle diameters. The size of the nozzle is approximately the diameter of the coiling wire, so it does not fill the space between the two adjacent poles.
4. Toroidal core coiling technique.
In this coiling process, the two core support functions on the holding nozzle slow down the rotational motion along with the torque of the three rubber connections.
It arranges the storage ring track wheel at a 90-degree angle to the core, which is located on the circumference and introduced into the center of the core/ring core - the wires are wound roughly around the storage ring of wires so that they can be closed again.
The end of the wire from the battery is fixed to the core. It proceeds in the accumulated wires according to the required number of wires to form the wound of the toroidal core.
It produces a coiling process that is distributed around the circumference of the toroidal core and supported by the route of the wire accumulator ring and the toroidal core. After completing the procedure, the accumulator must be opened again to release the toroidal core wound. The machine part of the technique is automated, as it is impossible to fix the wire in the toroidal core from the beginning.
If you have more questions about wire coiling machines or would like to purchase high-quality wire coiling machines, please feel free to contact Taizheng.