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Industrial Silicone Plastic Cable Wire Extruder Line
Silicone rubber cables offer excellent properties against fire protection demands, can be used on many different applications requesting extreme environments and temperature ranges between-55℃ and up to 260℃ without loosing any one of their physical properties.
Silicone rubber cables are flame resistance and low smoke.
TAIZHENG produces the whole range of extrusion lines for silicone cables equipped with a combination of infrared and hot air tunnel curing ovens that keeps the cable clean allowing to be used on medical equipment.
Prepared with feeding rolls design.
Short screw length(L/D )ratio(14D)optimized for processing silicone rubbers.
Water cooling with temperature regulation on barrel zones and screw.
Self-centering water cooling cross-heads with thermo regulation.
Industrial Silicone Plastic Cable Wire Extruder Line
Silicone rubber cables offer excellent properties against fire protection demands, can be used on many different applications requesting extreme environments and temperature ranges between-55℃ and up to 260℃ without loosing any one of their physical properties.
Silicone rubber cables are flame resistance and low smoke.
TAIZHENG produces the whole range of extrusion lines for silicone cables equipped with a combination of infrared and hot air tunnel curing ovens that keeps the cable clean allowing to be used on medical equipment.
Prepared with feeding rolls design.
Short screw length(L/D )ratio(14D)optimized for processing silicone rubbers.
Water cooling with temperature regulation on barrel zones and screw.
Self-centering water cooling cross-heads with thermo regulation.
Extruder Specification
Model | Screw Diam | L/D Ratio | Screw Speed | Silicone Output | Main Motor |
TZ-ES45 | 45 mm | 14:1 | 80 rpm | 40 kg/hr | 11kw |
TZ-ES65 | 65 mm | 14:1 | 80 rpm | 100 kg/hr | 22kw |
TZ-ES80 | 80 mm | 14:1 | 80 rpm | 180 kg/hr | 30kw |
TZ-ES90 | 90 mm | 14:1 | 70 rpm | 280 kg/hr | 55kw |
TZ-ES120 | 120 mm | 14:1 | 60 rpm | 400 kg/hr | 90kw |
Applications
Mainly used for high temperature resistant electrical wire & cable by silicone rubber coating & vulcanizing.
Suitable raw materials
HTV (high temperature vulcanization) silicone rubber ( √ )
RTV(room temperature vulcanization) silicone rubber ( √ )
Storage tips: HTV/RTV silicone rubber should storage in dry and low temperature(less than 30 centigrade) place sealed by plastic film without vulcanizing agents mixed. Silicone rubber refining should be no later than 48 hours before use it for vulcanizing extrusion process.
Typical Line Composition
LINE COMPOSITION | EXTRUSION LINE MODEL | |||||
TZ-ES45 | TZ-ES65 | TZ-ES80 | TZ-ES90 | TZ-ES120 | ||
Pay-off | Active pay-off | ● | ● | ○ | ○ | ○ |
Passive pay-off | ○ | ○ | ● | ● | ● | |
Wire straightener | ● | ● | ● | ● | ● | |
Pre-heater | ○ | ○ | — | — | — | |
Powder applicator | — | ○ | ○ | ○ | ○ | |
Single screw extruder | ● | ● | ● | ● | ● | |
Cross-head | Self-centering | ● | ● | ○ | ○ | ○ |
Manual adjustable | ○ | ○ | ● | ● | ● | |
Granules/stripe feeding device | Hopper dryer | ○ | ○ | ○ | ○ | ○ |
Silicone Stripe feeder | ● | ● | ● | ● | ● | |
infrared ray vulcanizing oven | ○ | ○ | ○ | ○ | ○ | |
Printing device | Ink-jet printer | ○ | ○ | ○ | ○ | ○ |
Gravure printing device | ● | ● | ● | ● | ● | |
Laser diameter gauge | X single dimensional | ● | ● | ● | ● | ● |
X-Y two dimensional | ○ | ○ | ○ | ○ | ○ | |
Hot air tunnel curing oven | ● | ● | ● | ● | ● | |
Capstan | Dual wheel capstan | ● | ● | ● | ● | ○ |
Caterpillar | — | — | ○ | ○ | ● | |
Accumulator | Horizontal accumulator | ● | ● | ● | ● | ○ |
Length counter | Encoder type | ● | ● | ● | ● | ● |
Spark tester(customer-specified) | ○ | ○ | ○ | ○ | ○ | |
Oil finish device | ○ | ○ | ○ | ○ | ○ | |
Take-up | Dual bobbin use | ● | ● | ● | ○ | ○ |
Single bobbin use | ○ | ○ | ○ | ● | ● | |
Line control system | HMI | ● | ● | ● | ● | ● |
HMI+IPC | ○ | ○ | ○ | ○ | ○ | |
Remarks | ● Standard/○ Optional/ —None |
Extruder Specification
Model | Screw Diam | L/D Ratio | Screw Speed | Silicone Output | Main Motor |
TZ-ES45 | 45 mm | 14:1 | 80 rpm | 40 kg/hr | 11kw |
TZ-ES65 | 65 mm | 14:1 | 80 rpm | 100 kg/hr | 22kw |
TZ-ES80 | 80 mm | 14:1 | 80 rpm | 180 kg/hr | 30kw |
TZ-ES90 | 90 mm | 14:1 | 70 rpm | 280 kg/hr | 55kw |
TZ-ES120 | 120 mm | 14:1 | 60 rpm | 400 kg/hr | 90kw |
Applications
Mainly used for high temperature resistant electrical wire & cable by silicone rubber coating & vulcanizing.
Suitable raw materials
HTV (high temperature vulcanization) silicone rubber ( √ )
RTV(room temperature vulcanization) silicone rubber ( √ )
Storage tips: HTV/RTV silicone rubber should storage in dry and low temperature(less than 30 centigrade) place sealed by plastic film without vulcanizing agents mixed. Silicone rubber refining should be no later than 48 hours before use it for vulcanizing extrusion process.
Typical Line Composition
LINE COMPOSITION | EXTRUSION LINE MODEL | |||||
TZ-ES45 | TZ-ES65 | TZ-ES80 | TZ-ES90 | TZ-ES120 | ||
Pay-off | Active pay-off | ● | ● | ○ | ○ | ○ |
Passive pay-off | ○ | ○ | ● | ● | ● | |
Wire straightener | ● | ● | ● | ● | ● | |
Pre-heater | ○ | ○ | — | — | — | |
Powder applicator | — | ○ | ○ | ○ | ○ | |
Single screw extruder | ● | ● | ● | ● | ● | |
Cross-head | Self-centering | ● | ● | ○ | ○ | ○ |
Manual adjustable | ○ | ○ | ● | ● | ● | |
Granules/stripe feeding device | Hopper dryer | ○ | ○ | ○ | ○ | ○ |
Silicone Stripe feeder | ● | ● | ● | ● | ● | |
infrared ray vulcanizing oven | ○ | ○ | ○ | ○ | ○ | |
Printing device | Ink-jet printer | ○ | ○ | ○ | ○ | ○ |
Gravure printing device | ● | ● | ● | ● | ● | |
Laser diameter gauge | X single dimensional | ● | ● | ● | ● | ● |
X-Y two dimensional | ○ | ○ | ○ | ○ | ○ | |
Hot air tunnel curing oven | ● | ● | ● | ● | ● | |
Capstan | Dual wheel capstan | ● | ● | ● | ● | ○ |
Caterpillar | — | — | ○ | ○ | ● | |
Accumulator | Horizontal accumulator | ● | ● | ● | ● | ○ |
Length counter | Encoder type | ● | ● | ● | ● | ● |
Spark tester(customer-specified) | ○ | ○ | ○ | ○ | ○ | |
Oil finish device | ○ | ○ | ○ | ○ | ○ | |
Take-up | Dual bobbin use | ● | ● | ● | ○ | ○ |
Single bobbin use | ○ | ○ | ○ | ● | ● | |
Line control system | HMI | ● | ● | ● | ● | ● |
HMI+IPC | ○ | ○ | ○ | ○ | ○ | |
Remarks | ● Standard/○ Optional/ —None |